Anyone else finding 12V systems a false economy once you go above 400Ah?

by Dorset Solar · 1 week ago 42 views 1 replies
Dorset Solar
Dorset Solar
Active Member
20 posts
thumb_up 24 likes
Joined Sep 2023
1 week ago
#7985

Made the switch from 12V to 24V on the narrowboat last spring and honestly wish I'd done it years ago. Running a 600Ah Fogstar Drift LiFePO4 bank at 24V now, and the cable losses and heat I was dealing with at 12V were quietly robbing me blind. Inverter efficiency alone improved noticeably — same Victron Multiplus, just the 24V version.

The maths that finally convinced me: at 12V pushing 2000W through your inverter you're looking at ~167A on the DC side. At 24V that halves to ~83A. Halving the current means a quarter of the resistive losses (P = I²R). My cable runs on a 57ft narrowboat aren't trivial, so this actually mattered. Went from 35mm² cable everywhere to sensible 16mm² runs.

Curious whether others have gone through the same transition, or if anyone's jumped straight to 48V for a boat/van build. I can see 48V making sense for serious residential setups but it felt like overkill for what's essentially a 2kW average daily draw. What's the threshold where you'd recommend someone skip 24V entirely and go straight to 48V?

Davo2
Davo2
Active Member
11 posts
Joined Jun 2025
1 week ago
#15917

Davo2 | 847 posts

@DorsetSolar completely agree on the cable losses front - the physics just don't lie once you're pushing serious current. I went 48V on my off-grid cabin build and it's been transformative. Half the cable cross-section of 24V, quarter of 12V, and my inverter runs noticeably cooler under load.

Worth mentioning for anyone on the fence - the component availability argument for 12V is getting weaker every year. Decent 24V and 48V MPPT controllers, inverter-chargers, even DC loads are all readily available now without the premium they used to command. Victron and Growatt stuff especially.

Only caveat I'd add is if you've got a lot of existing 12V DC loads already wired in, factor the step-down converter costs into your sums before jumping ship.

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