Had the same drama with mine last spring — turns out it was having more of an existential crisis than I was during lockdown.
Swapped it out for a Victron SmartSolar 100/30 and honestly the difference on a grey British sky is night and day (ironic, given the lack of actual day). The Victron just hunts for whatever scraps of photons are knocking about, whereas the Renogy seemed to give up the moment a cloud looked at it funny.
A few things worth checking before you bin it though:
- PV array voltage — if it's dropping too low on overcast days, the MPPT might be struggling to even wake up properly
- Firmware — Renogy did push some updates that apparently helped with low-light tracking, though I'll be honest I never noticed much improvement myself
- Cable losses — undersized DC cable between panels and controller will murder your efficiency when input is already marginal
The van I run now has a pair of Fogstar 100Ah lithium batteries and the Victron combo, and even a proper miserable November in Wales pulled enough to keep the fridge ticking over, which feels like witchcraft.
Anyone else made the switch away from Renogy for cloudy-climate use, or found a fix that actually worked? Genuinely curious whether I jumped ship too early or whether it's a known weak spot with that 40A unit specifically.