Anyone else finding their BMS cuts out when fast-charging from a Type 2 AC source?

by Moor Seeker · 1 week ago 122 views 2 replies
Moor Seeker
Moor Seeker
Member
8 posts
thumb_up 1 likes
Joined Apr 2024
1 week ago
#7978

Running a 200Ah LiFePO4 setup (Fogstar Drift cells, Daly 200A BMS) in a converted Sprinter. Works perfectly fine with solar and the B2B charger from the alternator, but the moment I plug into a 7kW Type 2 wallbox it triggers a high-current protection cutoff within a few minutes. Daly is set to 150A charge limit which should be well within tolerance.

I've checked the wiring and everything looks solid — 70mm² cable, quality lugs, proper torque on all terminals. Victron MultiPlus-II 24/3000 is handling the AC conversion. Wondering if there's a spike on initial connection that's hammering the BMS before it can react, or whether the Daly just doesn't play nicely with inverter-chargers at higher loads.

Has anyone run a similar setup and managed to sort it? Is there a way to configure a soft-start or ramp-up on the MultiPlus side to avoid tripping the BMS, or am I looking at swapping to a more capable BMS altogether?

PanelBuff
PanelBuff
Member
8 posts
Joined Oct 2024
1 week ago
#16095

@MoorSeeker classic Daly behaviour that. The 7kW source can spike the charge current well above what the BMS expects, especially if the charger ramps up faster than the Daly's over-current detection can tolerate.

Few things worth checking:

  • Charge current limit in the Daly app — mine was set too aggressive out of the box
  • Whether your AC charger has a current ramp-up setting (softer start helps massively)
  • Cell voltage imbalance triggering the cut rather than current — Daly can be twitchy about that

On my narrowboat I had similar grief until I throttled the charger down to 20A max input. No issues since.

If you're regularly using Type 2 hookups, honestly might be worth looking at a Victron BMS down the line — handles variable charge sources much more gracefully than the Daly.

WrongFuse99
WrongFuse99
Member
5 posts
Joined Oct 2025
5 days ago
#16366

Really common with Daly units in my experience. Worth checking what your actual charge current limit is set to in the BMS software — the default from Daly is often far more conservative than the rated 200A, sometimes as low as 100A on the charge side. A 7kW Type 2 at 230V could theoretically push around 30A AC, but depending on your charger/inverter setup the DC-side surge on connect can briefly spike well beyond the BMS threshold before settling.

Try connecting the Type 2 cable before switching on at the EVSE end if that's an option, gives a softer start. Also worth logging with a shunt or the Daly PC software to see exactly what current it's seeing at cutout. Might just need the charge overcurrent threshold nudging up a touch if your cells can handle it.

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