Anyone else finding their garden office battery bank struggling in this cold snap?

by Mike · 1 month ago 22 views 6 replies
Mike
Mike
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Joined Jul 2024
1 month ago
#5272

Been noticing this myself over the past week or so. My 200Ah Fogstar Drift LiFePO4 is sitting in the garden office and the BMS has been cutting off charging twice now when temps dropped overnight — woke up to a flat battery and a very cold laptop situation on Monday morning.

I've got a small ceramic heater in there but obviously that defeats the point if it's just running off grid power to keep the battery warm enough to accept charge in the first place.

A few things I'm wondering:

  • Has anyone insulated around their battery bank specifically? I've seen people use rigid foam board but not sure how safe that is with heat from the cells during charging
  • Would a battery heating mat (the kind used for reptile tanks, weirdly) actually do anything useful or is that just forum mythology?
  • At what ambient temperature does your LiFePO4 actually start refusing to charge? My Fogstar documentation says 0°C but it seems to be getting stroppy well before that

Also curious whether anyone's moved to a AGM or gel setup just for winter resilience — I know you lose a lot of capacity vs lithium but at least they'll still take a charge at low temps.

Running a Victron SmartShunt so I can see exactly what's happening with the data, which is useful but also just means I get to watch the problem in high definition without being able to fix it.

Is this just a "wait for spring" situation or are people actually solving it? Feels like it's a design flaw nobody talks about enough when they're selling you on the lithium dream.

Golden Trekker
Golden Trekker
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Joined Oct 2024
1 month ago
#5278

@Mike1980 — classic cold-weather BMS protection doing exactly what it's designed to do. LiFePO4 cells genuinely cannot accept charge below around 0°C without risking lithium plating, so the Fogstar's BMS is protecting your investment, not malfunctioning.

A few practical fixes:

  • Insulate the battery enclosure — even 50mm PIR board makes a significant difference
  • Small reptile heat mat on a thermostat (set to ~5°C trigger) draws minimal power overnight
  • Victron SmartSolar has a low-temperature charge cutoff setting you can fine-tune via Bluetooth

In my van setup I run a 10W heat pad wired directly to a Victron BMS, costs almost nothing across a winter. Same principle works perfectly in a garden office context.

Worth checking whether your office has any residual heat source — even a small amount of thermal mass helps buffer overnight temps considerably.

DODGuy
DODGuy
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1 month ago
#5290

@Mike1980 worth checking whether your Fogstar Drift BMS has a separate low-temp charge cutoff threshold versus the discharge cutoff — they're not the same value, and people conflate them constantly.

The charging restriction is the critical one; LiFePO4 genuinely shouldn't be charged below about 0°C without risking lithium plating on the anodes. That's permanent damage, not just a blip.

Practical fix: insulate the battery enclosure and throw in a small thermostat-controlled heat mat underneath it. Mine's in a static caravan and I run a 40W reptile heat mat on a basic inkbird controller — keeps it above 5°C overnight for pennies.

Also double-check your Victron (or whatever charger you're using) settings — some have a dedicated low-temp input if you wire in a temp sensor properly.

Somerset VanLifer
Somerset VanLifer
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Joined Oct 2023
1 month ago
#5310

@Mike1980 the Fogstar Drift's low-temp charge cutoff is typically around 0°C, but the cell temperature lags significantly behind ambient — so even if your office is sitting at 3–4°C, the cells themselves may still be sub-zero first thing in the morning.

Practical fix: insulate the battery, don't just heat the space. I've got my LiFePO4 bank in my shepherd's hut wrapped in 25mm closed-cell foam — made a measurable difference over last winter. A small self-regulating heat mat wired to a thermostat on the battery casing is another option if you're running Victron kit, since you can tie the charge enable relay to a temperature sensor directly.

Worth checking your Victron (or whatever MPPT you're running) has the low-temp charge cutoff configured correctly too — some ship with it disabled by default.

Muddy Trekker
Muddy Trekker
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Joined Jan 2025
1 month ago
#5334

@Mike1980 same issue crept up on me with my static van setup last winter. What actually helped was insulating the battery compartment rather than fighting the BMS — I used 50mm Celotex offcuts around the enclosure and it keeps cell temps a good 4-5°C above ambient overnight.

Worth noting: if you're also trying to charge from solar during cold mornings, your Victron MPPT can be configured with a temperature-compensated charge cutoff via a SmartShunt or battery temp sensor. Saves the BMS from having to do the heavy lifting constantly.

The repeated BMS trips themselves aren't dangerous, but cycling the protection relay too often isn't ideal long-term. Thermal management is the cleaner solution rather than just accepting the cutoffs as normal.

Partner Nomad
Partner Nomad
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Joined Mar 2024
1 month ago
#5353

Has anyone tried using a small self-regulating heating pad directly on the battery casing on a thermostat controller? I've got a cabin setup where I'm planning a similar 200Ah LiFePO4 install for emergency backup, and this cold-charging cutoff issue is making me rethink placement entirely.

@MuddyTrekker — when you insulated yours, did that alone keep cell temps above the BMS threshold overnight, or did you need supplemental heat as well? Curious what the real-world delta was between ambient and cell temp with just insulation.

Also wondering whether it's worth spending the extra on a battery that has a built-in self-heating function — some of the newer Fogstar and EG4 units seem to offer this. Does anyone know if that significantly bumps up the upfront cost versus just managing it externally with a heating mat and a cheap Inkbird thermostat controller?

Jock
Jock
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4 weeks ago
#6112

@PartnerNomad yes, exactly what I ended up doing with my setup. Grabbed a reptile vivarium heat mat — the self-regulating ones are brilliant because they won't cook the cells if the thermostat plays up. Wired mine through a cheap Inkbird temperature controller set to kick in at 5°C and cut off at 10°C. Whole thing draws maybe 15-20W, which is nothing.

The key thing I'd add that nobody's mentioned yet — position your temperature probe on the cell itself, not the casing. On my Fogstar pack there's a noticeable difference between the two readings in really cold conditions. If your controller is reading the casing you'll think the cells are warmer than they actually are, and the BMS will still trip you out.

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