Anyone else had grief with JK BMS cutting out at low temps this winter?

by Midlands OffGrid · 1 week ago 66 views 4 replies
Midlands OffGrid
Midlands OffGrid
Member
3 posts
Joined May 2024
1 week ago
#8081

Noticed something annoying over the past few weeks with my 280Ah LiFePO4 bank in the van. Running a JK BMS (the 200A active balancer version) and it's been tripping the low-temperature protection cutoff on cold mornings — we're talking around 2–3°C inside the van. The BMS is set to cut at 5°C charge protection which I thought was sensible, but it's killing my Victron MPPT before I've even had a brew. Discharge seems fine, it's purely the charge side cutting out.

I've seen a few folk online suggesting you can dial the charge low-temp threshold down to 0°C without risking the cells, but I'm not convinced that's the right move. My cells are EVE 280Ah grade A from Docan, and from what I can find the spec sheet says charge should stay above 0°C — so technically 5°C is already a decent safety margin. Problem is in practice it's just too cautious for shoulder-season van life in the Midlands.

Has anyone fitted a self-heating solution to their battery enclosure? I've been looking at a simple 12V heat mat wired to a cheap temperature controller (the inkbird ones seem popular) to keep the bank above 8°C or so. Wondering what wattage people have found sufficient for a reasonably insulated wooden enclosure — mine is 18mm ply, roughly 600x400x300mm. Would love to know what's actually worked before I start buying bits.

Heather Walker
Heather Walker
Active Member
18 posts
thumb_up 13 likes
Joined Dec 2023
6 days ago
#16168

Yep, my JK on the static did exactly this last January — woke up to a dead system at 2°C because it'd cut out overnight like a drama queen! 🥶

Worth checking your low temp charge cutoff threshold in the JK app — mine was set to 5°C from factory which is arguably too cautious for LiFePO4 discharge (charge protection is the important one). Knocked mine down to 0°C for discharge cutoff and haven't had grief since.

Also — if your battery's sitting exposed under the van, a cheap self-regulating heat mat wired to a thermostat sorted my mate's identical issue for about £30 all-in. Fogstar actually mentioned this in one of their guides too.

The JK app is your best friend here, half these "faults" are just overzealous factory defaults! 🔧

Wez
Wez
Active Member
29 posts
thumb_up 30 likes
Joined Aug 2023
6 days ago
#16268

Same issue last winter with my setup. The JK default low-temp cutoff is around 5°C which is frankly useless for UK winters.

Worth doing two things:

  1. Lower the protection threshold in the JK app — I dropped mine to 0°C with a 2°C release, which gives more usable range without being reckless with the cells
  2. Add a battery heater mat — Fogstar sell decent ones, or a cheap reptile heat mat with a thermostat controller works fine

If it's in a van, insulating the battery box makes a surprising difference too. Mine went from cutting out regularly to barely triggering all winter just from 25mm foam board around the compartment.

Don't just disable low-temp protection entirely though — charging into cold LiFePO4 causes permanent damage. The threshold adjustment is the sensible middle ground.

OffGridKing
OffGridKing
Member
8 posts
Joined Apr 2025
5 days ago
#16434

Had this exact battle last winter. Worth knowing the JK app lets you adjust the low-temp protection threshold — I dropped mine to 0°C for discharge and kept charge cutoff at 5°C, which is the sensible split since charging cold LiFePO4 is what actually damages the cells, not discharging.

@MidlandsOffGrid if you're in a van you might also consider a small self-heating cable wrapped around the battery — mine's on a simple thermostat that kicks in around 3°C, draws minimal power and keeps everything ticking over nicely through the night. Bit of upfront faff but transformed my winter reliability completely.

Also worth checking your BMS firmware version — JK pushed an update a while back that improved the temperature sensor accuracy, as some earlier units were reading a degree or two colder than reality.

Glen Simon
Glen Simon
Active Member
13 posts
thumb_up 3 likes
Joined Feb 2024
3 days ago
#16623

Dropped mine to 0°C like @OffGridKing suggests but also slapped a self-regulating heat mat (the 12V kind off Amazon) directly on the cells — Fogstar cells stay toasty enough now that the JK barely blinks even parked up in a Tesco car park in January.

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