So I took the plunge last autumn and built a 24v 200Ah bank from raw EVE 280Ah cells off AliExpress. Total cost was around £380 including the JBD 100A BMS, which felt almost suspiciously cheap compared to the branded stuff. Been running it through the winter in my Transit conversion with a Victron SmartSolar 100/30 and a Renogy 200W panel on the roof.
Honestly, it's been largely fine — cells balanced well after the initial top balance, BMS hasn't thrown any tantrums, and I'm seeing genuine usable capacity that absolutely wrecks my old lead-acid setup. But I did have one slightly sketchy moment in January where the BMS cut out at -3°C overnight and I woke up with no 12v (well, 24v stepped down) for my heating. Turned out low-temp protection kicked in, which is technically doing its job, but still not ideal when you're in a layby in Shropshire.
Has anyone else gone the DIY cell route rather than buying a complete battery like a Fogstar or Epoch? I'm curious whether people are adding self-heating pads to their builds for winter use, or just accepting the cold-weather limitations. Also wondering if a 24v to 12v Orion-Tr is genuinely worth the money over a basic DC-DC converter from Amazon.