Ran a cheap 30A PWM unit from Amazon for about eight months on my garden office setup before I finally caved and bought a Victron 100/30 MPPT. The difference was genuinely eye-opening.
The PWM was losing me somewhere around 25-30% of what my panels were capable of on a decent day — you can actually see it when you compare the logs side by side. On overcast days (which, let's be honest, is most of the year in the UK) the MPPT pulls power at voltages the PWM simply can't harvest efficiently. That's the killer difference nobody mentions enough.
That said, I don't think PWM is always a waste. If your panel voltage already closely matches your battery bank, the losses shrink considerably. A 12V panel on a 12V battery with a quality PWM? Probably fine for a small shed load.
The problem is most of us are running mismatched arrays we've cobbled together from various deals on eBay or Fogstar job lots, and that's where PWM really starts costing you.
My honest take:
- Tiny system, matched voltages, low load → decent PWM is acceptable
- Anything over 200W or mismatched voltages → MPPT pays for itself within a season
The cheap Chinese units also had some genuinely terrifying moments with overheating. Woke up one morning to a controller that had clearly been cooking all night. Nothing caught fire, but it concentrated the mind somewhat.
What's everyone else running? Curious whether anyone's done a proper before/after comparison with actual data rather than just gut feeling.