Seen a few threads lately about dodgy voltage behaviour on lead-acid setups and thought I'd share something from my own experience, because it catches a lot of people out.
Running a Victron SmartSolar MPPT 75/15 with a 100Ah AGM (Fogstar do decent ones but mine's an older Yuasa) and I had a similar headache — voltage looked fine on the controller display but the battery was clearly struggling under any decent load. Turned out the MPPT was reading battery voltage at the controller terminals rather than at the battery itself, so there was enough voltage drop across the cable run to confuse the charge profile.
A few things worth checking if you're seeing voltage sag under a pump load or similar:
- Cable cross-section — undersized cable between controller and battery will cause misleading readings. I'd go no smaller than 6mm² for even a modest setup
- Charge profile settings — the 75/15 defaults to a fairly generic flooded lead-acid profile. If you've got a sealed or AGM unit, the absorption and float voltages will be wrong out of the box
- Battery condition — a sulphated lead-acid cell will tank voltage under load even if it looks charged at rest. Worth doing a proper load test
- 75/15 input limit — 210W panel on a 75/15 is right at the edge of what it'll handle. Worth checking the PV open-circuit voltage doesn't exceed 75V in cold conditions
What's the actual resting voltage vs. under-load voltage you're seeing? And how old is the battery? That's usually where the answer lives.