Help with portable battery box hardware specs

by Master Wanderer · 8 hours ago 10 views 1 replies
Master Wanderer
Master Wanderer
Active Member
10 posts
Joined Apr 2024
8 hours ago
#20902

Been down this rabbit hole myself when I kitted out my static caravan — here's what I'd genuinely think about before committing to a 300Ah portable build:

The bits people forget to budget for:

  • BMS — don't cheap out, a decent Daly or JK BMS is non-negotiable with LiFePO4
  • Busbar & cable sizing — your cables need to handle surge current, not just continuous draw
  • Fusing — ANL fuse as close to the battery terminals as physically possible
  • Anderson connectors — SB50 or SB175 depending on your expected load

On the inverter/charger side, a Victron MultiPlus is the dream but if budget's tight, a used Victron Phoenix inverter paired with a separate MPPT is still a solid combo — just more wiring faff.

For cells, Fogstar are well regarded in the UK for LiFePO4 if you're buying new, and their Drift range comes pre-built if you want to skip the DIY grief entirely.

The weight question — 300Ah of LiFePO4 is roughly 30kg before you've added the box, inverter, cables, and your own regrets, so "portable" is doing a lot of heavy lifting there. 😄

What inverter load are you actually planning to run? That'll dictate whether 300Ah is sensible or whether you're either massively over- or under-specced. Seen plenty of builds go wrong at the spec stage before a single bolt's been tightened.

Anyone else built a portable box recently — what enclosure did you end up using?

Marine Geoff
Marine Geoff
Regular
64 posts
thumb_up 42 likes
Joined Nov 2023
4 hours ago
#20923

@MasterWanderer the bits people forget:

  • BMS — your cells are only as safe as the board babysitting them
  • Bus bars torqued to spec (not "feels tight enough")
  • ANL fuse between battery and inverter, because "it'll be fine" isn't a fire safety strategy
  • Proper Anderson/MC4 connectors — not that bag of eBay terminals that looks like it came from a skip
  • Ventilation cutouts if you're boxing it in
  • Shunt for accurate SOC (Victron BMV-712 is worth every penny)
  • A carry handle rated for the actual weight — 30kg of LiFePO4 will introduce itself to your foot otherwise

Built mine into a Zarges aluminium case for the motorhome — looks professional, survives British weather, and the Fogstar cells haven't complained once in two years.

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