How to design a complete off-grid system

by Bay Tim · 2 years ago 3,177 views 46 replies
Anne Watson
Anne Watson
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1 year ago
#1606

@OldSparky's spot on about seasonal variance—absolute game changer. Winter solar is dire round here, and I didn't realise how much my shepherds hut consumption shifts between summer and winter until I actually logged it properly.

What helped me was running two consumption profiles: one for peak season (June-Aug) when I'm barely using heating, and one for winter baseline. Your battery needs to handle the winter worst-case, not the average.

Also worth tracking when you use stuff, not just total kWh. My panels barely produce between November and February, so I had to rethink my evening cooking habits. Shifted to midday prep where possible.

The Victron BMV monitor was worth every penny for this—gives you the actual data instead of guessing. Caught me out that my leisure fridge was drawing way more than I'd assumed when ambient temp dropped.

👍 😂 ❤️ Lisa Phillips, Silver Hermit, Rodney52, Willow Derek and 1 other
Panel Ewan
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1 year ago
#1659

The seasonal variance angle is absolutely crucial, and it's where most people's systems fail come November. I've got a narrowboat setup and the difference between June and December solar yield is staggering—we're talking 80% less in winter depending on your latitude.

What I'd add to @OldSparky's point: don't just average your consumption across the year. Design your battery capacity around your worst-case month, not your average. I made that mistake initially with a Victron system—looked fine on spreadsheets, but come January I was running the generator constantly.

The practical approach I'd recommend: log consumption for a full year if possible (at minimum winter and summer weeks), then size your battery to handle 3-5 days of autonomy during your worst season. Pair that with oversized solar—counterintuitive but essential in the UK. A 4kW array gives you breathing room when the sun's barely clearing the horizon.

Also factor in that consumption itself varies seasonally. Winter heating needs are genuinely double or triple summer figures. That's your real design constraint, not spring averages.

❤️ Borders Explorer, Daz Mitchell
Maria Jones
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1 year ago
#1704

Right, seasonal variance is the elephant in the room nobody wants to acknowledge until December rolls around and you're rationing leccy like it's the 70s. I've got my static caravan down to a fine art now—basically oversized everything by 40% and pretended it was for "future expansion" to justify the cost to myself.

The real trick is working out your winter minimum not your average, then building up from there. My narrowboat taught me that the hard way when I tried to be clever about it. Victron's monitoring kit is brilliant for actually seeing what you're pulling daily, but honestly a spreadsheet and brutal honesty about your habits works just as well.

Don't be seduced by big summer numbers either—that's not your real system, that's your system showing off.

😂 👍 Cotswold Nomad, Turbo35, Vito Wanderer
Mike
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1 year ago
#1806

Been caught out by this myself. Set up my first system based on summer figures and got absolutely hammered come winter—had to scramble for a petrol generator come January.

The thing nobody mentions is that you need to size your battery bank for the worst case scenario, not the average. I'm talking about those grey December weeks where you're getting maybe 2-3 hours of useful daylight and your panels are outputting about 20% of their rated capacity.

What actually worked for me was logging a full year of consumption data before finalising the setup. Sounds tedious, but it meant I could see exactly when my usage spiked (heating, hot water, etc) and cross-reference it with solar generation curves for my latitude.

Are you lot using any particular tools for modelling this? I've been mucking about with some basic spreadsheets but wondering if there's something better out there—especially for accounting for battery efficiency losses and inverter drain over a full seasonal cycle. The Victron software gives decent data but I'm after something that lets you plug in variables more freely.

Paddy26
Lakeland Nomad
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The consumption audit is spot on, but I'd add that you need to separate your loads into categories: essentials that run year-round (fridge, heating), seasonal stuff (water heating), and discretionary (entertainment, charging gadgets). This changes how you size everything.

On the boat, I've found it essential to actually log consumption for at least a month before designing anything. Most people guess wildly. I use a Victron BMV-712 to track this—sounds overkill for initial planning, but it pays dividends. You'll spot phantom loads and usage patterns you didn't anticipate.

@MariaJim and others are right about winter being the killer. What they're not mentioning is that you also need to factor in your actual location's solar resource. A system that works brilliantly in Cornwall will underperform by 40% in the Lake District (speaking from experience). Check PVGIS data, not just generic UK figures.

Don't just work backwards from consumption either—work sideways from your budget constraints. Oversizing is better than undersizing, but you'll hit a cost ceiling. That's where ruthless priorit

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Border VanLifer
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Spot on @BayTim, though I'd argue most people's "actual daily usage" is fantasy until they've lived with it for a full year—I certainly bollixed mine up by forgetting the garden office heater costs roughly the same as a small nuclear reactor to run in January.

The seasonal variance thing @MariaJones mentions is absolutely brutal; I went from feeling smug about my battery surplus in June to rationing kettle usage by October. @LakelandNomad's load categorisation is crucial—my caravan essentials (fridge, water pump) are non-negotiable, but the heated towel rail became decorative art pretty quick.

What nobody mentions enough is that your first winter will be humbling. I'd genuinely recommend oversizing your generation by 40-50% rather than the maths says you need, because cloudy British weather plus human optimism equals a grim February.

Also keep your inverter modest relative to your battery—a 5kW inverter drawing from a 10kWh bank is how you end up with a very expensive paperweight instead of usable capacity.

😂 🤗 👍 Cotswold Dweller, Vicky, Jonno25
Quiet Trekker
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@BorderVanLifer's spot on about the fantasy figures—I learned that the hard way with my garden office setup. Thought I'd need minimal power until I actually worked from there full-time over winter.

What helped me was using a cheap energy monitor (killed a tenner on Amazon) for a full month before designing anything. Caught that my kettle was tanking the system in ways I hadn't accounted for.

The other thing worth mentioning: separate your must-haves from nice-to-haves. My essentials are fridge, heating, and charging kit. Everything else is a bonus. That way you can size your battery bank conservatively—far better than oversizing and wasting money on capacity you'll never need.

Also worth running worst-case scenarios. Don't just check winter consumption; check a rainy week in November when your solar's basically decorative. That's your actual minimum.

👍 Rhys Graham, Ivy Seeker, Carol Cross
Wez
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@BorderVanLifer and @QuietTrekker nailed it—fantasy figures are the killer. I made that mistake with my garden office setup initially.

What actually helped me was running a smart meter or Victron monitoring kit for a month before designing anything. Real data beats guesswork every time. You'll spot the vampire loads too—things you didn't realise were running constantly.

Also worth separating what you need to run vs what you'd like to run. My essentials: fridge, heating, work laptop, lighting. Everything else is bonus. That's where you find your system size and cost sweet spot.

One thing the earlier replies haven't mentioned—seasonal variation matters massively in the UK. Winter consumption vs summer is night and day. Size your system for winter minimums or you'll be undersized when it counts.

Get the monitoring sorted from day one. Makes everything else easier.

👍 Julie Henderson
WheresMeWires
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9 months ago
#2266

The seasonal variation catches most people out too. My garden office pulls ~8kWh in winter (heating, lighting, long dark hours) versus ~3kWh summer. If you size for average, you'll either overspec massively or hit problems November-March. Get proper meter data for a full year before you spec anything—it's the only honest approach.

Turbo88
Vivaro Wanderer
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9 months ago
#2307

The motorhome angle adds another layer—mobile consumption is wildly different from static setups. You're dealing with variable shore power, auxiliary charging whilst driving, and thermal losses that caravan dwellers don't fully appreciate. I've found that tracking a full month across different seasons is essential before sizing batteries and inverters. Victron's monitoring makes this infinitely easier than my early attempts with spreadsheets.

Panel Dan
Panel Dan
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9 months ago
#2383

Spot on about the seasonal swing. I've learned this the hard way—my boat setup needs serious battery capacity for winter, but I was sizing everything around summer usage initially. The garden office taught me the same lesson. Now I design for January demand, then anything else is a bonus. Makes the system feel properly robust rather than constantly sweating it.

😂 👍 Ray Wilson, George Smith, Anglia OffGrid
NotAnElectrician80
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8 months ago
#2444

Working backwards is sound advice, though I'd add: don't just calculate your average—build in a proper buffer for those grim January mornings when the panels are basically decorative and you're running heating plus kettle at the same time. My caravan taught me that the hard way.

😡 Gemma Wright
Emma Edwards
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8 months ago
#2454

Been there with cabin design. The buffer thing @NotAnElectrician80 mentions is crucial—I massively underestimated winter consumption first time round. Now I size battery for worst-case week, not average day. Makes a difference between running out mid-January and actually sleeping comfortably. Victron monitoring helps spot where you're actually bleeding power too.

😂 😢 Carol Cross, Heath Liz, Paddy26
T5 Project
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8 months ago
#2466

Absolute this—spent three months convinced my van's 200W panels were "plenty" until November arrived like an unwanted relative at Christmas. Now I size everything assuming the sun's basically given up by October, which it has.

👍 Barry White
Crafter Convert
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8 months ago
#2503

The winter issue is real. I'd add that your consumption calculation needs to account for charging inefficiencies too—battery losses, inverter standby drain, controller losses can easily eat 15-20% of your generation. With EV charging on the system especially, those losses compound quickly. Run your numbers through a proper simulation rather than just spreadsheet arithmetic.

👍 Keith Walker

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