Multiplus - BMS Lost, Battery Low

by RetiredNurse · 1 month ago 16 views 8 replies
RetiredNurse
RetiredNurse
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1 month ago
#3919

Had something similar happen on the narrowboat last winter, and it was a right nightmare to diagnose. Battery management system dropped offline whilst I was running the heating, and the Multiplus just went into low battery mode without warning. One moment I'm watching the telly, next thing the inverter's shut down.

Turned out my BMS connection had corroded where it meets the Lynx Distributor — not immediately obvious because the data line was still physically there. The Multiplus was still seeing voltage, but couldn't communicate with the battery pack to understand state of charge, so it panicked and cut out.

What I found helpful:

Check the obvious bits first. All your DC connections clean and tight? I mean really tight. The signal line to your BMS is tiny compared to the power cables, easy to overlook.

Look at your CerboGX logs. If you've got one, it'll show you exactly when the BMS went silent and what the Multiplus saw in that moment. Mine showed the connection dropping intermittently over about an hour before a complete fail.

Test your battery voltage directly against what the BMS is reporting. If there's daylight between the two, you've found your problem.

I ended up replacing the entire connection block on my Lynx — wasn't worth messing about with corrosion. Running four 200Ah cells like you are, you need that communication rock solid. The Multiplus can't be expected to make sensible decisions flying blind.

Has anyone else seen this on a shore-power setup? I'm curious whether it's a particular failure mode with mixed AC/DC systems.

Davo49
Davo49
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1 month ago
#3958

Been there with my shepherd's hut setup. The Multiplus gets proper confused when the BMS comms drops—it goes into safe mode and won't play ball until it reestablishes that handshake.

Few things worth checking:

Check your CANbus cables first. Dodgy connectors are the usual culprit. I had a corroded terminal that only showed up under load, which meant it'd disconnect when the heating kicked in—exactly like you're describing.

Swap the BMS data cable if you've got a spare lying about. Sometimes it's not the BMS itself but the cable degrading.

Battery voltage check—what are you actually reading at the terminals versus what the BMS is reporting? Big discrepancy might mean dodgy shunts.

The fact it happened during heating suggests a load-related connection issue rather than a BMS failure. Heating draws serious current on my setup, and that's when poor connections reveal themselves.

What BMS are you running?

Bramble Ella
Bramble Ella
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1 month ago
#3980

Ah, the classic "BMS ghost" scenario. @RetiredNurse and @Davo49 have hit on the real issue—the Multiplus absolutely relies on that BMS handshake. When comms drop, it's designed to shut down rather than risk damaging the battery, which is actually sensible even when it feels infuriating.

Worth checking:

  • CAN bus connections first—corrosion on the connector pins is surprisingly common, especially in damp van/boat environments
  • Battery voltage directly (multimeter across the terminals) to rule out an actual low-state condition
  • Firmware on both units—Victron releases updates that sometimes improve BMS timeout tolerance

If you're on a narrowboat or van, vibration can also work connectors loose over time. I'd suggest reseating everything before assuming the BMS itself has failed.

What battery chemistry are you running, and how old's the setup?

Anne Butler
Anne Butler
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1 month ago
#4000

Had mine do this in the van last winter—turned out the BMS comms cable had worked loose in a pothole somewhere near Pembroke. Multiplus decided my perfectly fine batteries were actually dead and wouldn't play ball, which is irritating when you're trying to run a kettle at -3°C.

Worth checking: is your BMS actually offline or just having a sulk? Victron's remote monitoring app will tell you if it's genuinely dropped comms versus just being grumpy. If the cable's dodgy, a proper shielded CAT5 replacement sorted mine—the original was about as robust as a wet paper bag.

The Multiplus won't override a proper BMS fault, which is fair enough safety-wise, but blimey it's annoying when it's just a dodgy connection.

Camper Jackie
Camper Jackie
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1 month ago
#4022

Ooh, this one's a proper headache. I had something similar with my static caravan setup last year—the Multiplus just refused to play ball once the BMS went silent. What caught me out was that the inverter kept trying to manage the battery blindly, which tanked my voltage something awful.

Worth checking: is your BMS comms cable actually connected at both ends? Sounds daft, but mine had vibrated loose at the Victron end after a particularly windy spell. Also, if you're relying on that battery for heating or EV charging like I do, losing BMS comms is genuinely dangerous—you can overdischarge without realising.

Did you get any error codes on the Multiplus display when it happened? That'll help narrow down whether it's a cable issue or actual BMS failure. If the comms just drops intermittently, I'd be looking at the wiring first before assuming the BMS is actually dead.

Davo83
Davo83
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1 month ago
#4067

Had exactly this in the motorhome last month. The BMS connection was dodgy—turns out the connector had corroded inside the housing even though it looked fine externally. Multiplus went into protection mode and wouldn't budge.

Quick fix was swapping out the connector and applying some dielectric grease. Might be worth checking yours with a multimeter to see if you're actually getting signal through, rather than assuming it's properly seated.

Also make sure your battery voltage isn't genuinely dropping—if it's dipping below the low voltage threshold whilst the BMS is offline, the Multiplus will lock you out as a safety thing. Happened to me when my lithium pack wasn't balancing properly.

What voltage are you seeing when it cuts out?

EcoFlowMaster
EcoFlowMaster
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1 month ago
#4841

Classic! Mine did this in the motorhome last February — parked up in a Tesco car park in Carlisle like a complete muppet, heating died at 2am, -4° outside 🙃

Turned out my Fogstar battery's BMS had gone into protection mode because the Multiplus was pulling too hard on startup.

Island OffGrid
Island OffGrid
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1 month ago
#5075

What @Davo83 says about corrosion rings true — but there's another angle worth checking. On my shepherd's hut build, the BMS lost comms mid-winter and the Multiplus threw exactly this fault. Traced it back to the temperature sensor on my Fogstar Drift cells dropping below its threshold, which caused the BMS to pull the plug entirely rather than risk damage.

Worth checking your BMS low-temperature cutoff settings before hunting for physical faults. A small self-adhesive cell heater solved it completely for me — cheap insurance against Scottish winters.

Bev Jackson
Bev Jackson
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1 month ago
#5378

Interesting thread — this is something I've been trying to understand better for my motorhome setup.

Can I ask a methodical question: when the BMS drops offline, does the Multiplus trigger the low battery shutdown immediately, or is there a delay you can configure? I'm running Fogstar Drift cells with a Victron Multiplus-II, and I want to understand whether adjusting the Low Battery Restart Voltage in VE.Configure would give me any useful buffer time, or whether the BMS comms loss is treated as a completely separate fault path that bypasses those voltage settings entirely?

@Davo83 did you find VE.Bus Smart Dongle logs useful for diagnosing the exact sequence of events?

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