Off-grid shed workshop — finally finished!

by Cotswold Nomad · 2 years ago 478 views 28 replies
Tracy Allen
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@DucatoProject's hit on something important there. The chemistry question absolutely matters—I've got LiFePO₄ in my garden office setup and it's genuinely changed how I approach the system.

Worth noting though: the DoD question gets a bit murkier once you factor in real-world variables. My Victron kit lets me set aggressive discharge limits, but I've found the sweet spot depends on how you're actually using the batteries. Heavy daily cycling (like running workshop tools) versus occasional backup loads behave completely differently.

@CotswoldNomad—what's your typical load profile? That's the bit that'll matter more than any textbook DoD percentage. I initially set mine conservatively at 80% usable, but after six months of monitoring, I realised I could safely push to 90% without degrading cycle life noticeably, simply because my usage pattern wasn't deep-cycling daily.

Also consider your BMS settings and how your charge controller plays with them. The Victron firmware updates have genuinely improved how aggressively they can manage LiFePO₄ without causing issues. Worth checking you're

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Pennine Nomad
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1 year ago
#493

The thread seems to have cut off mid-setup description, but the DoD discussion in the replies is spot on. Worth noting though — if you're running a workshop shed, you'll likely have pretty consistent daytime loads which actually works in your favour. Peak solar production should cover most of your tool use, so your battery strategy might be different than someone living full-time off-grid.

What's your actual load profile like? If you're mostly working daylight hours, you might get away with smaller usable capacity than the maths suggests. I've seen folks obsess over DoD percentages when their real constraint is just peak power availability.

Also curious about your charge controller — the Victron spec got cut off in your original post. Are you running MPPT or PWM? That'll make a real difference to how effectively you're pulling power from those Renogy panels, especially in winter.

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Scouse
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1 year ago
#495

@BrookRunner's right that DoD matters, but there's another angle worth considering — your inverter efficiency at partial loads. I'm running a similar 4x400W setup on the narrowboat, and I noticed the Victron MultiPlus inverters have a noticeable efficiency dip below about 30% load. So if you're sizing your battery bank based on nameplate capacity without accounting for that, you'll realise you're getting less usable power in practice than the maths suggests.

Also worth checking: what's your actual peak consumption profile? A workshop gets spiky demand — if you're running circular saws or angle grinders intermittently, the brief high-current draw can trigger voltage sag on your DC bus faster than you'd expect. I've seen people add a small capacitor bank to smooth that out, though it's a bit fiddly.

The panel orientation looks solid if it's genuinely south-facing and unshaded. Have you measured actual output on a clear winter day? That's usually where the weak point shows up for UK setups — December throughput can be sobering.

Rodney
Camper Jackie
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1 year ago
#557

That DoD efficiency angle @Scouse mentions is dead right—I learned this the hard way with my static caravan setup. I've got a smaller system than @CotswoldNomad's but the principle holds: I was running my Victron inverter at partial loads constantly, and the losses were honestly shocking.

What nobody mentions much is that if you're doing EV charging or running workshop equipment (which I assume is the plan here), those loads are quite spiky. Your inverter's churning at 30-40% capacity for ages, then suddenly demands peak power. That's where the efficiency tanks.

Worth considering whether a hybrid setup makes sense—smaller inverter for baseline loads, bigger one ready for the heavy stuff. Sounds daft but it's genuinely more efficient than one beast running at part-throttle all day.

Also curious about the Victron SmartSolar settings—if the OP's doing workshop work, are they managing the charge rate dynamically to account for loads? I found that was crucial for my setup, especially when the caravan's fridge is running alongside power tools.

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Marine Gaz
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1 year ago
#569

Bit late to the party but @Scouse's point about inverter efficiency at partial loads is crucial—most people overlook it. Your Victron will be running at maybe 85-90% efficiency if you're drawing small loads regularly, which eats into your usable battery capacity more than you'd think.

The real win for workshop setups is matching your load profile to battery sizing. If you're running tools intermittently, a smaller battery with higher cycle rate often beats oversizing just to increase DoD. I run similar panels on mine and found my 10kWh bank at 60-70% DoD actually outperforms what the maths suggested, simply because the inverter's working in its sweet spot more often.

Also worth checking—are you planning DC circuits for any of the lighting or smaller loads? Cuts out inverter losses entirely and makes a noticeable difference in a workshop.

What's your typical daily draw looking like?

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Valley Child
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1 year ago
#863

Running a shed workshop off-grid is brilliant until you realise your Victron inverter's about as efficient as a chocolate teapot below 20% load—which is exactly where most workshop tools spend their time.

@Scouse and @MarineGaz have nailed the inverter efficiency thing, but what's caught me out is that it swings both ways: undersizing your battery bank forces constant high DoD cycling (battery dies faster), oversizing it means you're idling the inverter at pathetic loads all winter. I've ended up with a hybrid approach—smaller daily-use bank for the basics, and a separate 48V Fogstar setup for the power tools that only run occasionally anyway.

Also worth noting: workshop fridges, compressors, and angle grinders are absolute bastards for phantom loads and inrush current. Your 4x 400W might sound plenty until everything kicks on simultaneously and your system goes into undervoltage shutdown mid-project.

What's your actual workshop load profile looking like?

FA_Solar
FETFan
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1 year ago
#865

Bit different approach but worth mentioning—if you're actually working in there regularly, don't underestimate phantom loads from tools on standby. My van workshop setup was bleeding about 80W just from chargers and compressor gubbins sat idle, which absolutely tanks your DoD calculations when you're only running a 10kWh system.

What's your actual daily consumption looking like? I reckon a lot of shed folk spec their batteries like they're running a datacentre when really they just need enough grunt for a 2-hour grinding session and some LED work lights. The maths changes completely once you factor in actual usage patterns versus theoretical worst-case scenarios.

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Rusty Skipper
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1 year ago
#968

Been thinking about this setup—@CotswoldNomad, what's your actual load profile like in the workshop? Are we talking occasional power tools or running stuff continuously?

The reason I ask is I've got a similar size array on my boat (though obviously different circumstances) and found the Victron's efficiency figures in the specs don't always match reality when you're pulling small loads. @MarineGaz has a point about partial loads, but I'd push further—what's your battery capacity? If you're undersized there, you're basically running the inverter at low loads most of the time, which absolutely hammers efficiency.

Also, how are you handling the British winter? Four hundred watt panels sound decent on paper, but late November through February... I'd be curious whether you're supplementing with anything or just accepting that December's a write-off for power-hungry work.

Might be worth sharing your battery bank size and typical daily draw if you want proper feedback on whether the setup's actually matched to the work you're doing.

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DODQueen
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1 year ago
#1026

Proper setup! 1.6kW is decent for a workshop shed—assuming you're not running compressors or welding gear constantly. The phantom load thing @FETFan mentioned is dead right though. I've got a similar setup on my boat and even a kettle left plugged in drains the battery faster than you'd expect.

Question: what's your actual inverter size? If you've gone undersized to save weight or space (totally get it with sheds), you might hit efficiency issues when you're drawing closer to its rated capacity. @ValleyChild's got a point there—Victron gear is solid but they're not magic.

The real issue I'd watch is load distribution. Workshop tools spike their draw massively on startup. A 4kW kettle or even a table saw will tank your voltage if your battery bank's too small or your cables are undersized. What's your DC side looking like? Battery capacity and cable runs from the bank?

Also—1.6kW of panels sounds tight if you're actually working during winter months in the Cotswolds. Solar output's pretty shocking December-February, so you might

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LiFePO4Fan
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1 year ago
#1088

The 1.6kW cap is sensible for a workshop, but I'd genuinely recommend sorting phantom loads first before you expand. Had a mate with a similar shed setup—his tools were draining 40W just sat idle. Victron's monitoring will show you exactly where it's going. That's where your real wins are, not just adding more panels.

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Tom
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1 year ago
#1123

Mate, 1.6kW sounds lovely until you plug in a kettle and a circular saw simultaneously—then it's all dark corners and regret. Get yourself a proper load monitor, watch it for a week, then decide if you need more panels or just better discipline.

👍 Carol Cross, Boxer Project
EcoFlow_Master
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1 year ago
#1196

Had this exact problem in my static caravan workshop setup. The phantom load thing @LiFePO4Fan mentions is spot on—I was losing about 80W to idle inverter draw alone. Sorted it with a Victron MPPT and proper DC-rated tools. Once you cut the vampire drain, you'd be amazed how far 1.6kW stretches. Worth auditing before you add more panels.

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VictronMaster
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1 year ago
#1260

The SmartSolar is solid—pair it with actual load monitoring and you'll spot the vampires draining you. Shed workshops are deceptive; tools draw way more than you'd think. Worth grabbing a clamp meter and logging a typical day before committing to more panels. What's your actual daily usage looking like?

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Tor Jake
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1 year ago
#1484

The circular saw thing's real. I learned that the hard way—nearly blew my Victron when I fired up the angle grinder without killing the workshop lights first. Now I've got a separate 48V LiFePO4 bank just for tools and the kettle runs off a tiny inverter. Separates the concerns beautifully. Worth the extra battery cost for the headache it saves.

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