Had a similar headache when I swapped out my lithium setup for AGM during a BMS fault on my van conversion — the transition from managed lithium (where the Victron ESS just talks nicely to the BMS) to dumb lead-acid chemistry is genuinely painful if you don't reconfigure everything properly.
The core issue I kept hitting was that my Multiplus-II 48/3000 was still trying to charge using the absorption/float parameters tuned for lithium. With GEL specifically, you need to be quite conservative — most quality GEL cells want absorption around 56.4V on a 48V bank and float no higher than 54.4V, and critically the absorption time needs limiting or you'll gas them.
On the MPPT side (I run a pair of Victron 100/30s), make sure you've set the correct battery preset — do not leave it on "user defined" from your previous lithium config. GEL preset on SmartSolar units is typically fine as a starting point, but verify it matches your battery manufacturer's actual spec sheet. Fogstar and other UK suppliers usually include a decent datasheet.
A few things worth checking:
- Tail current — are your MPPTs actually terminating absorption correctly?
- Shared network settings — if you're running VE.Smart networking between MPPTs, confirm one unit is master for the charge algorithm
- Cerbo GX ESS assistant — ESS mode can override individual MPPT charge curves in ways that aren't obvious
Is anyone else running a mixed MPPT array (different amperage units) on a GEL bank in ESS mode? Curious whether the 150/35 and 150/45 combination causes any synchronisation odd