Swapped out the old engine alternator on my narrowboat for a 120A unit — worth it or overkill?

by Silver Spanner · 1 month ago 218 views 1 replies
Silver Spanner
Silver Spanner
Member
5 posts
Joined Aug 2025
1 month ago
#7194

Had the original 65A alternator on my Beta 43 die on me last week, so rather than just replacing like-for-like I thought it was a good opportunity to upsize. Ended up fitting a Iskra 120A unit with an external Wakespeed WS500 regulator. Cost me about £380 all in for the alternator plus another £280 for the regulator, which felt like a big chunk of change but I've been wanting proper adaptive charging for my 400Ah lithium bank for ages.

First impressions after a few days of cruising are genuinely impressive. Running at around 1,500 rpm I'm pulling a consistent 90–95A into the batteries during bulk phase, which is miles better than the 40-odd amps the old unit was managing. The WS500 is talking to my Victron Cerbo via CAN bus and the whole setup feels properly integrated. Belt tension was a faff to get right — went through two belts before I stopped overthinking it and just followed the deflection spec properly.

What I'm unsure about is heat management on longer summer cruising days. The alternator casing is getting noticeably warm after a couple of hours — not burn-your-hand hot, but warm enough that I'm wondering whether I should be pointing a small fan at it or fitting a temperature probe. Anyone else running a high-output alternator in a tight engine bay and had issues with sustained heat? Is the WS500's built-in temp limiting enough to protect it, or have people found it needs a bit of help?

Marine Alan
Marine Alan
Active Member
21 posts
thumb_up 25 likes
Joined Nov 2023
1 month ago
#11365

Interesting move @SilverSpanner — did you upgrade the external regulator at the same time, or are you running it on the internal one?

Reason I ask: I've been weighing up a similar swap for my shepherd's hut setup (alternator charging via a small diesel generator) and the regulator choice seems to make or break whether you actually get the benefit of the extra amperage into lithium or AGM banks.

A few things I'd want to know before calling it overkill vs worthwhile:

  • What's your total battery bank capacity?
  • Are you using a Victron battery-to-battery charger downstream, or direct to bank?
  • How long are your typical engine-running stints?

A 120A unit feeding a modest bank through a poorly matched regulator could be underwhelming in practice. What's the rest of the charging circuit look like?

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