Been going through a similar exercise with my setup and wanted to get some thoughts from the community.
I'm running a Victron MPPT 100/30 and trying to nail down the correct cable spec for the run between the controller and my 100Ah LiFePO4 (Fogstar Drift). The 30A max output makes me think I should be fine with 6mm² (roughly 10 AWG equivalent) for the battery side, but I keep second-guessing myself when I see people referencing AWG sizing — the conversion isn't always straightforward and it can get confusing fast.
A few specific questions:
- Is 6mm² adequate for a short run (under 500mm) between the MPPT and a 40A inline fuse, then on to the battery?
- Should both positive and negative sides be matched in cross-section? I've seen some installs where the negative is undersized
- Anyone using tinned copper rather than plain copper for their runs? Worth the extra cost in a potentially damp environment?
The Victron manual specifies up to 35mm² terminals on the 100/30 which suggests they're accommodating much heavier setups, so I don't want to over-engineer it unnecessarily.
I'm not doing any EV charging through this particular circuit just yet, but future-proofing is always at the back of my mind.
Curious what others have actually run in practice — particularly anyone who's had a BMS trip or thermal issue that traced back to underspecced cabling. Real-world experience tends to cut through the theory pretty quickly.