Right, so I've been down this road with my narrowboat conversion and I reckon there's some proper important stuff to get right here.
Twin 24V alternators feeding a 300Ah house bank is decent kit, but you absolutely cannot just wire them straight in. Here's why: alternators aren't constant voltage sources—they'll happily overcharge your batteries and cook them, especially lithium if that's what you're running.
What you actually need:
A quality DC-DC charger like a Victron Orion or similar. Single unit rated for at least 80A input (ideally 100A+ to handle both alternators simultaneously). This sits between your alternator output and house bank, regulating voltage and current properly.
Key considerations:
- Cable sizing — don't skimp. 24V means you need beefier gauge than 12V for equivalent load. I'm talking 35mm² minimum from alternators to charger, probably 50mm² if your runs are long
- Battery disconnect — essential safety. You need isolators that can handle 24V reliably
- Alternator type — confirm they're regulated or unregulated. Some older marine alternators are bonkers without proper control
I ran a similar setup on my boat project and initially made the mistake of thinking I could get away with a basic split-charge relay. Fried a battery in two weeks.
Are your alternators externally regulated or self-exciting? And what battery chemistry are we talking about here? That'll determine exactly what charger spec you need.
Keen to hear how others have tackled dual alternators on 24V systems—there's definitely some nuance depending on your engine setup.