Question

How cold is too cold for LiFePO4?

by ExPostie · 1 year ago 851 views 23 replies
ExPostie
ExPostie
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1 year ago
#451

Planning to upgrade to LiFePO4 for my shepherd's hut build and I'm a bit worried about winter performance. Currently running lead-acid but the weight's a nightmare when I need to move the hut to fresh grazing.

From what I've read, LiFePO4 cells get grumpy below 0°C and won't charge properly. My setup sits on the Welsh borders where we regularly dip below freezing for weeks at a time. I'm looking at a Victron LiFePO4 Smart or possibly a Fogstar unit, but both seem to have that lower temperature charging limit.

Few specific questions:

  • Can you actually damage the cells if you discharge them when cold, or is it just charging that's the risk?
  • If I insulate the battery box heavily (reclaimed sheep fleece, obviously), would that be enough to keep things viable, or am I just delaying the inevitable?
  • Anyone running LiFePO4 in Scottish/Welsh locations through proper winters? How's it gone?

I've got decent solar (500W Renogy panels) but obviously winter generation is rubbish anyway, so I'm expecting to rely on my backup petrol genset for charging during cold snaps regardless.

Cheers for any real-world experience — the specs from manufacturers are always a bit vague about what "too cold" actually means in practice.

🤗 👍 Del48, Battery Stu
Camper Carl
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1 year ago
#454

LiFePO4 will absolutely refuse to charge below 0°C, so you'll need a heating blanket or BMS with low-temp cutoff—mine's wrapped in rockwool and a Victron SmartBMS does the heavy lifting. The good news is they hold charge brilliantly once warm, unlike lead-acid which just sulks in winter anyway. For a shepherd's hut that moves, I'd suggest keeping a decent diesel heater running on those Baltic nights anyway, which sorts your battery and your toes simultaneously. Weight saving is massive though—my 100Ah Fogstar LiFe is a dream compared to flogging around four lead-acid tubs. Just budget for the heating solution and you'll be golden.

🤗 Lynn Knight
Marine Phil
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#455

@ExPostie, the shepherd's hut situation is ideal for LiFePO4 actually—you've got a static structure, so proper thermal management is genuinely doable.

@CamperCarl's spot on about the charging cutoff, but here's what I've learned the hard way: the real problem isn't the battery itself, it's charging it when cold. Discharging down to -10°C is mostly fine (capacity drops, but it won't damage the cells). Charging below 0°C is where you'll wreck a LiFePO4 pack.

For a permanent install like yours, consider running the battery in a well-insulated compartment. Even passive insulation—rockwool, bubble wrap—keeps winter losses manageable. Pair that with a decent charger that has low-temp cutoff (Victron's MPPT controllers handle this perfectly), and you're golden.

The weight saving versus lead-acid will be substantial when you're moving that hut about. Worth the investment, honestly.

Willow Dan, Declan Johnson
OldSailor
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1 year ago
#456

@ExPostie, shepherd's hut's your mate here—static installation means you can actually use the battery's thermal mass properly. Stick your Victron or Fogstar pack in an insulated box with a 100W heater and thermostat (£40 off Amazon), and you're laughing through February.

The real trick isn't keeping LiFePO4 warm for charging—it's not discharging below -20°C, which frankly you won't hit in a hut you're actually living in. Just make sure your BMS has low-temp discharge cutoff enabled.

Weight saving versus lead-acid will be chef's kiss when you're moving the whole thing.

👍 ❤️ Ash Hermit, 12VWizard, Smithy51
Watt Karen
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1 year ago
#460

@ExPostie, have you considered where you'll mount the batteries? I've got a Victron LiFePO4 setup in my static caravan and keeping them in an insulated box under the living area made a massive difference—they stay warmer just from ambient heat.

The charging cutoff is the real issue though. Most decent BMS systems (like Victron's) will stop charging below 0°C automatically, which is sensible. But if your shepherd's hut gets properly cold, you might need active heating rather than just a blanket.

What's your typical winter temperature range? If you're only dropping to a few degrees, thermal mass alone might handle it. If you're regularly sub-zero, you'd want to look at a heater alongside your battery setup.

How's your current solar/charging setup? That matters for winter performance too.

Exmoor Dweller, Burn Sam
ExChippie94
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1 year ago
#579

Mate, you're overthinking this. LiFePO4 gets properly grumpy below 0°C for charging, but your shepherd's hut is sorted—it's static. Stick it in an insulated box inside the hut and you're golden. Temperature swing won't be dramatic.

Had a Fogstar setup on the narrowboat and swapped to Victron LiFePO4 in the cabin last year. Winter's been fine. The thing is, if you're living in it, the hut itself provides ambient heat just from being occupied. Even minimal heating keeps batteries happy enough.

Only real issue is if you're letting it sit unheated for weeks. Then yeah, you might need a small heater mat on a timer, but that's overkill for most folk.

Skip the lead-acid weight stress. LiFePO4's a no-brainer for a stationary setup.

👍 Jane Reid, DZU_Electric
LH_Marine
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1 year ago
#630

@ExPostie, the charging limitation is the real constraint here—most LiFePO4 packs won't charge below 0°C, which is where you'll hit issues in winter. Discharging down to -20°C is generally fine, so your actual usage won't suffer much.

For a static shepherd's hut though, you've got advantages. I'd focus on two things:

Thermal management: Mount the battery bank inside the hut if possible—ambient warmth from heating/living keeps it above 0°C on most UK winter days. Even uninsulated spaces hold temperature better than outdoors.

Charging strategy: If your solar/charger can't bring the pack up in cold conditions, add a simple heating blanket controlled by a basic thermostat. Costs £50-100 and solves the problem entirely. Some folks use a 50W immersion heater in a battery box with good insulation.

The Victron SmartBMS has temperature sensors, so you could monitor actual pack temperature rather than guessing. Worth the premium if you want confidence through winter.

Lead-acid struggles worse in cold anyway—poor efficiency, reduced capacity. You'll notice immediate improvement switching to LiFePO4, weight aside.

What's your current charge source—solar, mains charger, or both?

👍 Kangoo Build, Keith Murray, Norfolk Solar
Forest Boater
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#691

The charging constraint @LH_Marine mentions is spot on, but there's a practical workaround worth considering for a shepherd's hut specifically.

I've got a 280Ah Fogstar LiFePO4 bank in my narrowboat, and winter's been educational. The cells themselves handle sub-zero temps fine for discharging—you'll lose maybe 10-15% capacity, which is manageable. The real issue is that most BMS units won't allow charging below 0°C, which becomes a genuine problem if you're relying on solar in winter.

What I did: mounted an oil-filled heater mat behind the battery enclosure, triggered by a simple thermostat (costs about £40). It draws minimal power and keeps the cells above 5°C on freezing nights. Alternatively, if you're moving the hut infrequently, you could charge from mains or a generator indoors before relocating it—avoids the problem entirely.

The weight saving over lead-acid is transformative though. You'll recover roughly 700kg versus your current setup, which makes seasonal moves far less of a nightmare. Just

👍 Lakeland VanLifer
Defender Wanderer
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#720

The charging constraint @LH_Marine mentions is the real issue here, but there's a practical angle worth considering for a shepherd's hut specifically—you've got the luxury of stationary installation, which changes the calculus entirely.

Discharging down to -20°C is generally fine with quality LiFePO4 (Victron, Fogstar), though capacity takes a hit. The charging problem is what bites. Rather than obsessing over ambient temperature, focus on battery temperature during charge cycles. A simple solution: insulate your battery box properly and use a low-power heater mat controlled by a thermostat—costs bugger all to run and keeps cells above 5°C for charging.

I'm running Victron lithium in my narrowboat and deliberately sized the battery to avoid rapid charging in winter anyway. Slow charging (10-20A) with proper thermal management is far more sensible than thrashing a large bank quickly.

For a shepherd's hut with typical winter usage patterns, you're unlikely to hit zero-degree charging scenarios if you've got basic insulation. Lead-acid's weight penalty gets tedious quickly—the switch is worth

👍 🤗 Daz Henderson, LDV Solar, Kingy21, Vicky
Lakeland Nomad
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#831

The charging cutoff below 0°C is indeed the bottleneck, but it's worth distinguishing between charging and discharging. LiFePO4 will discharge comfortably down to -20°C or lower—it's putting charge back in that causes lithium plating and cell damage.

For a shepherd's hut, your real constraint is whether you can passively warm the battery during winter. A few practical options:

Thermal mass approach: Keep the battery indoors or in an insulated enclosure. Even a hut's ambient temperature (5-10°C on a cold day) often sits above the charging threshold if you're not in deep winter.

Active heating: If you're running a wood burner or small heater anyway, that proximity does wonders. Some folks use a 12V heating pad controller (Victron has decent options) triggered by BMS temperature sensors.

Charge timing: If you've got solar, winter charging windows are brief. Realistically, you might only achieve meaningful charge during midday when panels warm slightly and ambient creeps up.

I've got a Fogstar 200

❤️ Chloe Morgan, Carol Cross
CE_Builds
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#896

Good point from @LakelandNomad about the charging/discharging split. Discharging down to -20°C is generally fine with most LiFePO4 packs, but charging is where you hit the wall — typically -0°C on the BMS cutoff.

For a shepherd's hut that's actually mobile, you've got options:

Heating blanket — cheapest route. Wrap the battery in some insulation and run a low-watt heating pad when charging in winter. Victron do decent battery heaters but even a £40 pet heat mat works.

Immersion heater in the battery box — if you're building the enclosure anyway, stick a thermostat-controlled heater in there. Runs maybe once or twice on cold days.

Charge indoors before deploying — sounds faffy but if you're moving the hut seasonally anyway, charge it up in a shed or garage before you shift location.

I've got a Fogstar 280Ah in my boat and just wrapped it with bubble wrap and a bit of rockwool. Stays above 5°C in winter without active heating. Shepherd's hut would be easier — more space to insulate.

What's your solar setup like? If you're not relying on solar in winter, you could just charge from mains before moving.

👍 Jonno45
Callum Hobbs
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#953

Been there with the weight issue—moving a lead-acid bank around is backbreaking work, literally. Switched to a 48V LiFePO4 setup on my boat last year and haven't looked back.

The charging thing @LakelandNomad and @CE_Builds mentioned is spot on. You can discharge down to -20°C no bother, but charging below 0°C is where it gets finicky. My Victron Smart BMS won't let the charger feed current if the cells are cold, which is sensible—you can damage the chemistry.

What worked for me was mounting the battery box inside the hut where it stays warmer, even in a shepherd's hut setup. The cable run to your solar/charger is negligible compared to the peace of mind. If that's not feasible, consider a low-temp cutoff relay that simply prevents charging until things warm up. Not ideal, but it beats cooking your cells.

Renogy and Fogstar both do decent pre-assembled packs if you want something bulletproof rather than building from scratch. The weight saving alone justifies the cost when you're

Ivy Seeker, Glen
Dale Spirit
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#958

The weight difference is genuinely transformative—I went through this moving my static caravan setup between sites. Lead-acid was a nightmare.

What @LakelandNomad and @CE_Builds have said about the charging cutoff is spot on. The real limitation with LiFePO4 in winter isn't the battery itself, it's that most BMS units won't allow charging below 0°C to protect the cells. You can discharge fine down to -20°C or lower, but charging when it's freezing is where you'll hit a wall.

I've got a Victron Smart BMS and a decent heater mat on my battery box. Cost me about £40 for the mat, and it's been worth every penny for those cold snaps. The caravan's insulated, which helps keep ambient temps a few degrees higher than outside, but on really brutal nights the mat earns its keep.

If you're regularly moving the hut, the weight saving alone justifies the upgrade. Just budget for either passive insulation or an active heating solution if you're anywhere north of the Midlands and plan to charge during winter. Winter charging

Frosty Skipper
Bev Jackson
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1 year ago
#1062

Curious about your specific setup—are you looking at a BMS with built-in low-temperature protection, or planning to add one separately?

The discharging side is less of a worry than charging, as @CE_Builds mentioned. Most quality LiFePO4 cells handle discharge down to -20°C without drama, but charging below 0°C is where things get dicey. That's when lithium plating becomes a real concern.

For a shepherd's hut that's genuinely off-grid through winter, I'd want either:

  • A heated battery enclosure (even a basic insulated box with a small heater element)
  • A BMS that cuts charging until the pack warms up naturally

I'm running Victron LiFePO4 in my setup and the integrated low-temp charging cutoff has saved me from doing something daft on a cold morning. Worth checking if whatever you go with has that feature.

The weight saving is absolutely worth it though—I can't imagine wrestling lead-acid cells around anymore. How many kWh are you thinking of installing?

Somerset VanLifer
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#1085

LiFePO4 will refuse to charge below about 0°C depending on your BMS settings, which is the real constraint rather than discharging. You can discharge down to -20°C or lower without damage, but charging is where it gets finicky.

For a shepherd's hut that's occupied seasonally, you've got a few options. I've got a Victron SmartBMS on my setup and it has low-temperature charging protection built in—won't let current flow until things warm up. Some people use a heating blanket around the battery, but that's parasitic and defeats the purpose of going lithium for weight savings.

Honestly though, if you're moving the hut regularly between sites, the weight saving alone makes it worth it. I was shifting a 200kg lead-acid bank around regularly and it was genuinely dangerous. The LiFePO4 equivalent is maybe 60kg for similar capacity.

What's your winter usage pattern like? If you're only intermittently occupying it during cold months, you might find the charging limitation isn't actually a practical problem. Most winter days in the UK don't hit that threshold anyway

👍 Chris Campbell

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