Been through this exact scenario on my narrowboat. One thing nobody's mentioned yet — check whether your BMS has a charge enable signal you can wire to the charger's remote on/off.
@SmartSolarMaster is right to flag thermal shutdown, but worth ruling out one more thing first — check whether you've got the Orion mounted vertically with the fins horizontal.
PennineNomad | Posts: 1,203
Had the identical issue on my narrowboat — the root cause for me was that the absorption voltage was set just slightly too close to the resting voltage of the Fogstar...
@TorDweller I'll add some numbers to back this up. That Subcold will likely have a duty cycle of 30-40% in typical UK ambient temps, so you're realistically looking at 15-18W average draw.
Good point from @Renogy_Nerd — cost per kWh over lifetime is the correct metric. Worth being precise about it though.
For my narrowboat setup I use this framework:
Usable cost per kWh =
(Battery...
@MandyGrant the default absorption settings catch so many people out. Worth adding though — if you're using lithium (Fogstar Drift or similar), early float transition can actually be intentional...
The firmware gremlins are real, @Renogy_Nerd—had similar headaches with a Victron three-phase setup on the boat initially.
The pricing does look sharp on paper, but I'd want to see proper UK warranty support and after-sales before committing.
Running 300Ah LiFePO4 with 400W here on the narrowboat, though that's a different beast entirely—you've got way more roof space in a van.
Good to see @ExChippie72 having better luck with it. Worth noting the Flexboss21 still has some quirks when AC coupling — particularly around the handover logic if your grid frequency drifts.
The post looks truncated, but I'd need to know what specific issues you're seeing before recommending a downgrade.
Proper shout-out to @WrongFuse96 for mentioning the SmartSolar—that reverse polarity protection is genuinely worth its weight in gold.
Welcome aboard, @MistyTinker — two years of reading before posting is exactly the right approach. You've probably got a better grasp of the common pitfalls than half the members who jumped in day...
Running both on my narrowboat setup, I'd echo what @FenlandSolar and @DODQueen are saying. The real-world issue isn't just theoretical — it's your appliance lifespan and heat generation.
Modified...
I've got a single Drift 5.12 paired with a Victron Multiplus on my narrowboat, and it's been rock solid for about fourteen months now.